Custom PTFE Coated Neodymium Magnet Manufacturer

맞춤형 PTFE 코팅 네오디뮴 자석

OSENC manufactures PTFE coated neodymium magnets in two controlled constructions: black NdFeB + Ni-Cu-Ni + PTFE coating and white PTFE encapsulation. We control PTFE build, finished dimensions, tolerance, magnet grade, magnetization and protected surfaces to the approved drawing.

Material naming: this page specifies the surface system as PTFE. The historical URL is retained for continuity, but quotations and drawings use the PTFE construction defined for the project.

빠른 답변 Black PTFE is the right choice when you need low friction, non-stick behavior and chemical protection with minimal dimensional build. White PTFE encapsulation is the stronger choice when complete PTFE isolation is more important than minimizing magnetic air gap.
15–35 μmBlack PTFE top-layer range
0.5–1.5 mm흰색 PTFE 하우징 벽면
±0.05 mmPrecision black PTFE finished tolerance
N35–N52 + H–EHNdFeB grade coverage
MOQ 1Custom sampling available
Black PTFE coated neodymium magnets with mounting holes from OSENC

PTFE Coated Neodymium Magnet Specifications

OSENC quotes black PTFE coating and white PTFE encapsulation as separate engineering systems because they have different dimensional build, protection behavior and magnetic air-gap consequences.

사양Black PTFE Coated MagnetWhite PTFE Encapsulated Magnet
ConstructionNdFeB + Ni-Cu-Ni + PTFENdFeB magnetic core inside PTFE housing / encapsulation
PTFE Build15–35 μm; 25 μm typicalApprox. 0.5–1.5 mm wall; 0.7–1.0 mm common on thin working faces
완성품 공차±0.10 mm standard; ±0.05 mm precision±0.10 mm standard; ±0.20 mm engineering tolerance for more complex housings
ProtectionThin conformal functional layer over the plated magnetFull-encapsulation version provides a 100% PTFE external surface
Choose This WhenMinimum build, low friction and chemical-exposure resistance are prioritiesComplete PTFE isolation and wet / liquid-contact protection are priorities
Illustration of black PTFE coated neodymium magnet shapes

Black PTFE Coating vs White PTFE Encapsulation

Black PTFE

NdFeB + Ni-Cu-Ni + PTFE

Choose black PTFE when you need PTFE surface behavior with the smallest practical dimensional build.
  • PTFE top layer: 15–35 μm; 25 μm typical.
  • Finished tolerance: ±0.10 mm standard; ±0.05 mm precision.
  • Through-hole walls and countersunk surfaces can be coated.
  • Masking can reserve bonding or electrical contact surfaces.
White PTFE

PTFE Housing + Magnet

Choose white PTFE encapsulation when complete isolation is more important than minimizing magnetic air gap.
  • PTFE wall: approximately 0.5–1.5 mm.
  • Thin magnetic working faces commonly use approximately 0.7–1.0 mm.
  • Full encapsulation gives a 100% PTFE external surface.
  • Finished tolerance: ±0.10 mm standard; ±0.20 mm engineering for more complex housings.

Choose the PTFE Construction by Exposure and Assembly Fit

OSENC does not treat black and white PTFE as color options. Coating versus housing changes the finished size, protected edges, inspection method and magnetic working distance.

Drawing rule: specify black PTFE coating or white PTFE encapsulation, then define finished dimensions, protected surfaces, masked areas and critical assembly clearances.
Illustration comparing black PTFE coated magnets and white PTFE encapsulated magnets
Not sure which PTFE construction fits your assembly? Send the drawing, working gap, chemical environment and critical fit. OSENC will review black PTFE coating versus white PTFE encapsulation before quotation.

Why OSENC for Custom PTFE Magnets

We build the coating, magnetic material and finished-part requirements into one controlled specification instead of treating PTFE as an afterthought.

Two PTFE SystemsBlack thin-film PTFE coating and white full PTFE encapsulation from one custom magnet program.
완성품 관리Black PTFE finished tolerance down to ±0.05 mm for precision requirements.
등급 선정N35–N52 plus H, SH, UH and EH grades for the required temperature class.
맞춤형 착자Axial, diametrical, thickness, length, width and multipole configurations.
MOQ 1 SamplingValidate fit, PTFE construction and magnetic performance before production.
Illustration of custom PTFE coated magnet shapes with holes and countersunk features

Shapes, Coverage and Finished Tolerances

OSENC manufactures PTFE coated and PTFE encapsulated magnets in disc, block, ring, cylinder, countersunk and custom assembly geometries. We control the finished PTFE part to the approved drawing rather than applying bare-magnet dimensions to the coated component.

  • Full surface PTFE coating
  • Hole-wall and countersunk-surface coating
  • Partial masking
  • Reserved bonding and contact surfaces
  • No exposed NdFeB or underlayer on surfaces defined for full protection
Edge design: chamfers or radii improve PTFE film continuity and reduce local coating damage during handling and assembly. We avoid knife-sharp protected edges on coated designs.

PTFE Thickness and Magnetic Air Gap

PTFE thickness is not only a surface specification. It changes the magnetic working distance. Black PTFE adds only tens of microns to the finished part, while white PTFE encapsulation can add millimeters across the diameter.

Black PTFE

A 15–35 μm PTFE layer adds approximately 0.03–0.07 mm across two coated sides before any other dimensional features are considered.

White PTFE

A 0.7 mm radial PTFE wall increases the outside diameter by about 1.4 mm.

Magnetic Design

OSENC includes PTFE build in the assembly clearance and magnetic air-gap review before the sample is released.

Illustration of PTFE housing thickness around a neodymium magnetic core

Select PTFE Magnet Operating Temperature by NdFeB Grade

We rate the finished magnet from the magnetic grade and magnetic circuit, not from the PTFE resin temperature alone. The following grade classes are the first engineering boundary for PTFE-coated NdFeB designs.

NdFeB Grade ClassReference Continuous Operating LimitOSENC Selection Direction
Standard N4280 °CGeneral PTFE-coated magnet applications without elevated-temperature duty.
H120 °CHigher-temperature magnetic circuits using the appropriate H-grade material.
SH / N42SH150 °CHigh-temperature PTFE-coated designs requiring SH-grade coercivity.
UH180 °CHigher-temperature assemblies using UH-grade NdFeB.
EH200 °CHigh-temperature assemblies where EH-grade material and the magnetic circuit support the duty.

등급 범위

OSENC PTFE projects cover N35–N52 plus H, SH, UH and EH families.

착자

Disc / Ring / Cylinder: axial or diametrical. Block: thickness, length or width. Special parts can use multipole layouts.

Temperature control: final allowable temperature also depends on magnet geometry, operating point, magnetic circuit and exposure duration. PTFE polymer temperature capability is not used as the finished-magnet rating.

Applications for PTFE Coated Neodymium Magnets

OSENC specifies PTFE when its surface or isolation behavior solves a defined working-condition problem.

Chemical & Liquid Exposure

Water, oils, solvents, acids, alkalis and cleaning media where the actual chemical, concentration, temperature and exposure duration are defined.

Low-Friction Contact

Sliding, release and non-stick surfaces where reducing friction and material buildup is part of the design.

Wet Magnetic Components

White full-encapsulation structures where the NdFeB core must remain physically isolated from the working environment.

Elevated Temperature

PTFE surface requirements combined with the correct H, SH, UH or EH magnetic grade for the operating temperature.

PTFE magnet constructions are used in engineered components for laboratory equipment, chemical handling, sensors, battery-material equipment and other controlled magnetic assemblies. Food, pharmaceutical or medical compliance is only specified when the required PTFE resin and project documentation are defined.

Illustrative PTFE protected magnetic component in a wet process environment

PTFE vs Parylene vs Epoxy vs Nickel Magnet Coatings

We select the coating from the required surface behavior, environment and dimensional build rather than using a generic corrosion ranking.

코팅OSENC Uses It WhenMain Purchasing Check
PTFELow friction, non-stick behavior, clean release or chemical exposure is central to the design.Coating versus encapsulation, PTFE build, chemical medium, temperature and edge coverage.
파릴렌A thin conformal polymer barrier or electrical-insulation layer is required with less dimensional build than PTFE encapsulation.Required thickness, adhesion, coverage, operating environment and finished-part validation.
에폭시A polymer protective finish is required without the dimensional or surface behavior of PTFE.Coating system, edge damage, finished dimensions and corrosion-test condition.
Nickel-BasedA common metallic finish is appropriate for general handling and assembly.Layer stack, corrosion environment, contact condition and dimensional build.

For thin conformal polymer protection where PTFE encapsulation adds too much magnetic air gap, compare Parylene coated magnets. For broader coating selection, review neodymium magnet coating options.

PTFE Coated Magnet Quality Control

완성 치수

We inspect critical dimensions after the complete PTFE coating or housing process, not from the bare magnet alone.

PTFE Coverage

Protected surfaces, holes, countersinks, masked areas and exposed functional areas are checked against the approved drawing.

Surface Integrity

We inspect protected surfaces for exposed substrate or underlayer and control coating adhesion against the approved project requirement.

착자

Pole direction and magnetization configuration are controlled to the drawing or approved sample.

For integrity-critical projects: OSENC sets the barrier-integrity test method, sampling level and acceptance criteria with the approved specification instead of publishing an unsupported universal “zero pinholes” claim.

Send These 6 Inputs for a PTFE Magnet Quote

Send the finished-part requirement and OSENC can move directly into engineering review and sampling.

1. Drawing / SizeFinished dimensions, tolerances, holes, countersinks and critical fits.
2. GradeN35–N52 or H / SH / UH / EH, or give us the magnetic target.
3. MagnetizationAxial, diametrical, thickness, length, width or multipole.
4. PTFE SystemBlack PTFE coating or white PTFE encapsulation.
5. EnvironmentContinuous / peak temperature and chemical exposure conditions.
6. Coverage / QCCoated areas, masking, immersion or integrity-test requirements.
Custom sampling MOQ: 1. PTFE special-process pricing and production quantity are quoted against the approved drawing and inspection requirement.
White PTFE protected magnet components used for custom quotation review

PTFE Coated Magnet Buyer FAQs

검은색 PTFE 코팅과 흰색 PTFE 캡슐화 중 어느 쪽이 더 우수합니까?

치수 증가를 최소화하면서 낮은 마찰, 비점착성 및 화학적 보호가 필요한 경우에는 검은색 PTFE를 선택하십시오. 자기 공극을 최소화하는 것보다 PTFE로 완전히 격리하는 것이 더 중요한 경우에는 흰색 PTFE 캡슐화를 선택하십시오.

How thick is the PTFE coating on a neodymium magnet?

OSENC specifies the black PTFE top layer at 15–35 μm, with 25 μm as a typical design value. The white PTFE housing is much thicker, approximately 0.5–1.5 mm.

How does PTFE encapsulation affect magnetic force?

PTFE housing thickness increases the distance between the magnetic core and the target. For example, a 0.7 mm radial wall adds about 1.4 mm to outside diameter. OSENC includes this air gap in the magnetic and assembly review before sampling.

What temperature can a PTFE coated neodymium magnet operate at?

Use the NdFeB grade as the first boundary: standard N42 80 °C, H 120 °C, SH 150 °C, UH 180 °C and EH 200 °C. Final allowable temperature also depends on magnet geometry, magnetic circuit, operating point and exposure duration.

Can OSENC coat holes and countersunk surfaces with PTFE?

Yes. OSENC can include through-hole walls and countersunk surfaces in the PTFE coating area, and can mask specified bonding or electrical contact surfaces.

Can I order one custom PTFE magnet sample?

Yes. MOQ 1 is available for custom sampling. Send the finished drawing, grade or magnetic target, magnetization, PTFE construction, operating environment and inspection requirements.

Send Your PTFE Magnet Drawing to OSENC

Send the drawing, PTFE construction, finished dimensions, grade or magnetic target, magnetization, operating temperature, chemical environment and quantity. OSENC will define the coating or encapsulation build, finished tolerance and magnetic grade before sampling.

이번 달 최신 가격 및 사양 받기

빠른 견적 받기(가격 + 리드 타임)

최신 가격, 사양, MOQ 및 배송 옵션을 받아보십시오. 스팸 없이 필요한 정보만 보내드리며, 3-6시간 이내에 답변드립니다.